Mazak Machining Equipment
5-Axis Mill-Turn, CNC Turning and Vertical Machining
Mazak INTEGREX j-200S NEO 5-axis mill-turn center at JFS Steel
JFS Steel started as a special steel distributor and keeps stock of medium carbon steel, alloy steel and tool steel, with in-house cutting and drilling services. To take customer parts from raw material to finished component in one place, we have installed four Japanese Mazak machine tools covering 5-axis mill-turn, CNC turning and vertical milling.
Send us your drawing and application, and we will plan the job from material selection and cutting through to CNC machining, so your parts do not travel between multiple suppliers.
Advantages
- Multiple operations in one setup
The INTEGREX 5-axis mill-turn centers complete turning, milling, drilling and tapping on one machine, reducing errors from re-clamping. - Both ends in one cycle
On the INTEGREX j-200S NEO, the second spindle takes over to machine the other end, so shafts machined on both ends need no manual flipping. - Material and machining under one roof
Steel stock, cutting to length and Mazak machining are all handled at JFS Steel, reducing transport and waiting time between suppliers.
Turning Capabilities
- Equipment: Mazak INTEGREX j-200S NEO (5-axis mill-turn, twin spindle), Mazak INTEGREX j-300 (5-axis mill-turn), Mazak QUICK TURN 350MA (CNC lathe with live tooling)
- Max. Machining Diameter: Ø500 mm (19.7 in.)
- Max. Machining Length: 910 mm (35.8 in.)
- Bar Capacity: up to Ø102 mm (4.0 in.)
- Chuck Size: up to 12 in.
- Machinery Axis: up to 5-axis (X, Y, Z, B, C)
Milling Capabilities
- Equipment: Mazak VCN-600 vertical machining center
- Travel: X 1,050 × Y 600 × Z 510 mm (41.3 × 23.6 × 20.1 in.)
- Table Size: 1,300 × 600 mm (51.2 × 23.6 in.)
- Max. Table Load: 1,200 kg (2,645 lb)
- Spindle Max. Speed: 12,000 rpm (BT40)
- Tool Magazine: 30 tools
Mazak Machine Overview
| Machine | Type | Typical Parts |
| Mazak INTEGREX j-200S NEO | 5-axis mill-turn, twin spindle | Small to mid-size complex shafts; parts machined on both ends |
| Mazak INTEGREX j-300 | 5-axis mill-turn | Mid-size shafts, flanges, angled holes and eccentric features |
| Mazak QUICK TURN 350MA | CNC lathe with live tooling | Large-diameter shafts, sleeves and production turned parts |
| Mazak VCN-600 | Vertical machining center (BT40) | Plates, blocks, housings and bracket parts |
Mazak INTEGREX j-200S NEO | 5-Axis Mill-Turn Center (Twin Spindle)
The INTEGREX j-200S NEO has a main spindle and a second spindle. After one end is finished, the part is handed over to the second spindle for the other end, with no manual re-clamping. Combined with a B-axis milling head, angled faces, angled holes and multi-face milling are completed on one machine.
| Item | Specification |
| Max. swing | Ø530 mm |
| Max. machining diameter / length | Ø500 mm / 910 mm |
| Bar capacity | Ø65 mm |
| Y-axis travel | 200 mm (±100 mm) |
| B-axis range | −30° to +210° |
| Main / second spindle max. speed | 5,000 rpm / 5,000 rpm |
| Milling spindle max. speed | 12,000 rpm |
| Tool magazine | 20 tools |
Mazak INTEGREX j-300 | 5-Axis Mill-Turn Center
The INTEGREX j-300 has a higher-torque milling spindle (75.4 N·m), suited to heavier milling and drilling in steel. Turning, milling, drilling and tapping are completed in a single setup, making it a good fit for mid-size parts with many operations.
| Item | Specification |
| Max. swing | Ø640 mm |
| Max. machining diameter / length | Ø500 mm / 629 mm |
| Bar capacity | Ø80 mm |
| Y-axis travel | 260 mm (±130 mm) |
| B-axis range | −30° to +190° |
| Main spindle max. speed | 4,000 rpm |
| Milling spindle max. speed / torque | 12,000 rpm / 75.4 N·m |
| Tool magazine | 20 tools |
Mazak QUICK TURN 350MA | CNC Lathe with Live Tooling
The QUICK TURN 350MA has a 12-inch chuck and a Ø112 mm spindle bore for larger bar stock and shafts. Its live-tool turret handles drilling, end milling and tapping in addition to turning, making it efficient for production runs of turned parts.
| Item | Specification |
| Max. swing | Ø720 mm |
| Max. machining diameter / length | Ø420 mm / 614 mm |
| Bar capacity | Ø102 mm |
| Chuck size | 12 in. |
| Spindle max. speed | 3,300 rpm |
| Turret | 12 stations |
| Live tool capacity | Drill Ø25 mm, end mill Ø25 mm, tap M24 |
Mazak VCN-600 | Vertical Machining Center
The VCN-600 is a BT40 vertical machining center with a 1,300 mm table. It handles plates, blocks and housings, and multiple parts can be fixtured on the table for one cycle.
| Item | Specification |
| Travel (X / Y / Z) | 1,050 / 600 / 510 mm |
| Table size | 1,300 × 600 mm |
| Max. table load | 1,200 kg |
| Spindle max. speed | 12,000 rpm |
| Spindle taper | BT40 |
| Tool magazine | 30 tools |
| Tool change time (tool to tool) | 1.3 s |
From Steel Bar to Finished Part: One Supplier
- Material selection and supply: grade recommended by application, drawn directly from our stock
- Cut to length: CNC circular saws and band saws cut blanks to machining length
- Mazak machining: turning, mill-turn or vertical milling according to part geometry
- Heat treatment and grinding: quenching and tempering, induction hardening and finish grinding as required
- Inspection and shipping: dimensional and visual inspection, rust prevention, then packing for export
FAQ
Can I supply my own material?
Yes. You can supply the material, or JFS Steel can supply it from stock. Please specify when you request a quote.
What parts suit 5-axis mill-turn machining?
Parts that need both turning and milling, angled holes or features on several faces, such as shafts with keyways or flats, flanges and angled-port fittings. Completing all operations in one setup reduces concentricity and position errors caused by re-clamping.
What should I include in a quote request?
Drawings (PDF or 3D file), material grade, quantity, heat treatment and surface finish requirements, and the target delivery date.
Do you accept small batches or prototypes?
Please send your drawing and quantity. Our sales team will review the job and reply.
Specifications are based on Mazak standard catalog data. Actual machinable size depends on fixturing, tooling and part geometry. Send us your drawing for a review.